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TITLE
DEDICATION
CERTIFICATE
DECLARATION
ACKNOWLEDGEMENT
CONTENTS
PREFACE
ABBREVIATIONS AND SYMBOLS
1 INTRODUCTION
1. Reinforcement
1.1 Reinforcement of rubbers with particulate fillers
1.1.1 Particle size / surface area
1.1.2 Specific surface activity / chemical composition
1.1.3 Structure and aggregation / porosity
1.2 Particulate fillers
1.2.1 Carbon black
1.2.2 Non-black fillers
1.2.2.1 Silica
1.3 Filler surface activity
1.4 Filler surface modification
1.4.1 Carbon black-surface modification and characterization
1.4.2 Silica-surface modification and characterization
1.4.2.1 Silanes as silica surface modifier
1.5 Rubber reinforcement
1.5.1 Reinforcement mechanism
1.5.2 Physical and chemical interactions at the filler surface
1.5.3 State of the filler in the rubber mix
1.5.4 State of rubber in the filled composite
1.5.5 Rubber-filler interaction
1.5.6 Effect of filler on processability of rubber compounds
1.5.7 Effect of filler on cure behaviour and cross link formation
1.5.8 Effect of filler on vulcanizate properties
1.5.8.1 Failure properties
1.5.8.2 Dynamic mechanical properties
1.5.8.3 Swelling behaviour
1.6 Silica reinforcement of rubbers
1.6.1 Silica as a filler in rubber- compounding aspects
1.6.2 Silane modification in silica filled rubbers
1.6.3 Silica reinforcement of non-polar rubbers
1.6.4 Silica reinforcement of polar elastomers
1.7 Epoxidised natural rubber
1.7.1 Preparation and properties
1.7.2 Silica reinforcement of ENR
1.7.3 Blending of ENR with other elastomers
1.8 Carbon black and silica / silane in the tyre industry
1.9 Carbon-silica dual phase filler for tyre industry
1.10 Objective and scope of the present work
References
2 EXPERIMENTAL
2.1 Materials
2.1.1 Rubbers
2.1.2 Fillers
2.1.3 Coupling agent
2.1.4 Solvent
2.1.5 Other chemicals
2.2 Processing
2.2.1 Mastication / Blending
2.2.2 Mixing of rubber compounds
2.2.3 Mixing in Rheocord
2.3 Moulding and Testing
2.3.1 Mooney viscosity
2.3.2 Bound rubber
2.3.3 Vulcanization
2.3.4 Cure characteristics
2.3.5 Physical testing
References
3 ENR AS A REINFORCEMENT MODIFIER FOR SILICA FILLED NATURAL RUBBER
3.1 Introduction
3.2 Experimental
3.2.1 Materials
3.2.2 Mixing of rubber compounds
3.2.3 Testing
3.3 Results and Discussion
3.3.1 ENR 50 as reinforcement modifier - effect on cure characteristics and vulcanizate properties
3.3.2 Effects of varying epoxy concentration on compound and vulcanizate properties
3.4 Conclusions
References
4 DYNAMIC MECHANICAL PROPERTIES OF SILICA FILLED NR MODIFIED WITH ENR
4.1 Introduction
4.2 Experimental
4.2.1 Materials
4.2.2 Testing
4.3 Results and Discussion
4.3.1 Viscoelastic properties
4.3.2 Viscoelastic properties of silica filled NR and its modified forms
4.3.3 Miscibility of NR / ENR blends
4.4 Conclusions
References
5 MIXING, BOUND RUBBER AND RHEOLOGICAL CHARACTERIZATION OF NR-SILICA COMPOSITES
5.1 Introduction
5.2 Experimental
5.2.1 Materials
5.2.2 Mixing of rubber-filler composites
5.2.3 Testing of samples
5.3 Results and Discussion
5.3.1 Mixing
5.3.2 Bound rubber
5.3.3 Rheological studies
5.4 Conclusions
References
6 STUDIES ON PEROXIDE VULCANIZATION OF SILICA-FILLED NATURAL RUBBER AND ITS MODIFIED SYSTEMS- EFFECT OF FILLER LOADING
6.1 Introduction
6.2 Experimental
6.2.1 Materials
6.2.2 Mix recipes
6.2.3 Mixing of compounds and moulding
6.2.4 Testing of samples
6.3 Results and Discussion
6.3.1 Mixing temperature and compound viscosity
6.3.2 Cure characteristics
6.3.3 Vulcanizate properties
6.3.4 Equilibrium swelling studies
6.3.5 Dynamic mechanical analysis
6.3.6 Scanning electron microscopy
6.4 Conclusions
References
7 REINFORCEMENT CHARACTERIZATION OF SULPHUR VULCANIZED SILICA FILLED NATURAL RUBBER-ROLE OF MODIFIERS
7.1 Introduction
7.2 Experimental
7.2.1 Materials
7.2.2 Compound recipes
7.2.3 Mixing of compounds and molding
7.2.4 Testing of samples
7.3 Results and Discussion
7.3.1 Compound viscosity
7.3.2 Cure characteristics
7.3.3 Vulcanizate properties
7.3.4 Equilibrium swelling studies
7.3.5 Dynamic mechanical analysis
7.3.6 Stress relaxation studies
7.3.7 Thermo gravimetric analysis
7.3.8 Differential scanning calorimetry
7.3.9 Scanning electron microscopy
7.4 Conclusions
References
8 EPOXIDISED NATURAL RUBBER AS A REINFORCEMENT MODIFIER FOR SILICA FILLED NITRILE RUBBER
8.1 Introduction
8.2 Experimental
8.2.1 Materials
8.2.2 Preparation of compounds
8.2.3 Testing
8.3 Results and Discussion
8.3.1. Cure characteristics
8.3.2 Bound rubber
8.3.3 Vulcanizate properties
8.3.4 Dynamic mechanical analysis
8.4 Conclusions
References
9 SUMMARY AND CONCLUSIONS
9.1 Introduction
9.2 ENR as a reinforcement modifier in rubbers
9.3 ENR as a reinforcement modifier in silica filled natural rubber
9.4 Dynamic mechanical properties of silica filled NR modified with ENR
9.5 Mixing, bound rubber and rheological characterization of NR-Silica composites
9.6 Effect of filler loading on peroxide vulcanization of silica filled NR
9.7 Reinforcement characterization of sulphur vulcanized silica filled NR- Role of modifiers
9.8 ENR as a reinforcement modifier for silica filled nitrile rubber
9.9 Scope for future work
9.10 Conclusions
APPENDIX