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TITLE
CERTIFICATE
DECLARATION
RESUME
ACKNOWLEDGEMENT
PREFACE
CONTENTS
CHAPTER 1
1.1. Polymer Blends
1.2. Polymer Miscibility
Fig.1.1: Schematic representation for the variation of free energychange with composition in binary polymer mixtures [6]
1.3. Compatibilisation
Fig.1.2: (a) Interface between immiscible polymers and (b) interfacialdensity profile between immiscible polymers [9]
1.4. Strategies for Compatibilisation in Polymer Blends
1.4.1. Physical compatibilisation
Fig.1.3: Conformations of different types of copolymers at the interfacediblock copolymers (b) end grafted chains (c) triblock copolymers (d) multiply grafted chains (e) random copolymer [61]
1.4.2. Reactive compatibilisation
Fig.1.4: Schematic of the interfacial reaction of reactive chains [63]
1.4.2.1. Chemical reactions in reactive compatibilisation
Table 1.1: Reactions involved in reactive compatibilisation [70]
1.4.2.1.1. Amine-anhydride (imidisation) reaction
Fig.1.5: Scheme of interface grafting by reaction between anhydridegroup and amine end group of polyamide [73]
1.4.2.1.2. Amine-carboxylic acid (amidation) reaction
Fig.1.6: Reaction of SAN-amine with PC to form SAN-g-PC [78]
1.4.2.1.3. Amine-Epoxide reaction
Fig.1.7: Scheme of interface grafting by reaction between epoxidegroup and amine end group of polyamide [85]
1.4.2.1.4. Carboxylic acid-epoxide reaction
Fig.1.8: Scheme of reaction between a carboxylic and an epoxidegroups [88]
1.4.2.1.5. Ring opening reactions
Fig.1.9 (a): Scheme of reaction between oxazoline with amine andcarboxyl end groups of polyamide [91]
Fig.1.9 (b): Scheme of reaction between epoxide and (a) with –COOH (b) with -OH groups of PBT [92]
1.4.2.1.6. Transreactions
Table 1.2: Interchange reactions between polycondensates [1]
1.5. Ionic Interaction
1.6. Dynamic Vulcanisation.
1.7. Addition of a Third Polymer (partially) Miscible with all Blend Phases
1.8. Addition of Reactive Fillers
1.9. Addition of Low Molecular Weight Chemicals
1.10. Solid-state Shear Pulverization
1.11. Factors Affecting the Efficiency of Reactive Compatibilisation
1.11.1. Reactive Group Content and End-group Configuration
1.11.2. Effect of miscibility of the reactive compatibiliser with one ofthe phases
Fig.1.10: Schematic representation of possible modes of location ofgraft copolymers in a reactively compatibilised blenddepending on the level of its interaction with the dispersedphase [117]
Fig.1.11: Weight average particle diameter as a function of extrusiontime for the blend PA6/ (PMMA/SMA) 75 (/20/5) withdifferent MA contents of SMA [37]
1.11.3. Stability of the copolymer at the interface
Table 1.3: Average dimensions of phases in annealed polymer melt blends [121]
1.11.4. Molecular weight of the compatibiliser precursors
1.12. Morphological Aspects of Reactive Polymer Blending
Fig.1.12: A schematic representation of different types ofmorphologies of polymer blends [124]
Table 1.4: Commercial examples of immiscible polymer blends [124]
1.12.1. General aspects of morphology development
Fig.1.13: Schematic diagram of the coarsening process [133]
1.12.2. Morphology development during processing
Fig.1.14: Schematic representation of morphology development incompatibilised and uncompatibilised blends [145]
1.12.3. Phase morphology development in reactive blending
1.13. Mechanism of Compatibilisation in Reactive Blending
Fig.1.15: Schematic illustration of droplet coalescence in immisciblepolymer blends with and without a copolymer at interface [153]
Fig.1.16: Two mechanisms proposed for block copolymer suppression ofcoalescence (a) surface tension gradient (Marangoni force) and (b) steric repulsion [157]
1.14. Theories of Compatibilisation
1.14.1. Noolandi’s heory
1.14.2. Leibler’s theory
1.14.3. Paul and Newman’s theory
1.14.4. Favis’ theory
1.14.5. Anastasiadis theory
1.14.6. Utracki and Shi’s theory
1.14.7. Tang and Huang’s theory
1.15. Reactive Compatibilisation of Polyamide/Polystyrene Based Blends
Fig.1.17: (a) PS/PA6 with 30% PA6 (b) PS/PSSAc/PA6 blends with30% PA6 [179]
Fig.1.18: Volume to surface area average particle size (DVS) vs. wt% ofanhydride functional PS added to 70/30 PA66/PS blend [72]
Fig.1.19: Schematic representation showing the molecularconformation of SMA at aPA/PS interface [180]
Case A
Case B
Case C
1.16. Scope and Objectives of the Present Work
1.17. References
CHAPTER 2
2.1. Materials
Table 2.1: Material characteristics
2.2. Experimental Techniques
2.2.1. Blend preparation
2.2.2. Phase morphology studies
2.2.3. Mechanical properties
2.2.4. Dynamic mechanical analysis
2.2.5. Thermal analysis
2.2.6. Rheology measurements
2.2.7. Spectroscopic analysis
2.2.8. Diffusion/transport studies
2.2.9. Dielectric properties
CHAPTER 3
3.1. Introduction
3.2. Results and Discussion
3.2.1. Uncompatibilised blends
3.2.1.1. Analysis using scanning electron microscopy [SEM]
Fig.3.1: SEM micrographs of uncompatibilised PA/PS blends
Fig.3.2: Effect of blend ratio on dispersed particle size of uncompatibilisedPA/PS blends
Fig.3.3. Melt viscosity of PA and PS as a function of shear stress
3.2.1.2. Region of phase inversion
Table 3.1: Percentage of continuity by solvent dissolution
Table 3.2: Modeling of phase inversion.
3.2.2. Compatibilised blends
3.2.2.1. Compatibilisation strategy
Scheme 3.1: Amine -anhydride mechanism
Scheme 3.2: Amide -anhydride mechanism
3.2.2.2. Morphology refinement on compatibilisation with SMA8
Fig.3.4: SEM micrographs of N80 blends compatibilised with SMA8
Fig.3.5: Effect of SMA8 on the dispersed particle size of N80 blends.
Fig.3.6: Effect of SMA8 on the domain distribution of N80 blends
Table 3.3: Effect of SMA8 on Ai and IPD of N80 blends
Fig.3.7: SEM micrographs of N20 blends compatibilised with SMA8
Fig.3.8: Effect of SMA8 on the dispersed particle size of N20 blends.
Table 3.4: Effect of SMA8 on Ai and IPD of N20 blends
3.2.2.3. Morphology refinement on compatibilisation with SEBS-g-MA
Fig.3.9: SEM micrographs of N80 blends compatibilised with SEBS-g-MA
Fig.3.10: Effect of SEBS-g-MA on the dispersed particle size of N80 blends
Fig.3.11: Effect of SEBS-g-MA on the domain distribution of N80blends
Table 3.5: Effect of SEBS-g-MA on Ai and IPD of N80 blends
3.2.2.4. Morphology refinement on compatibilisation with SMA28
Fig.3.12: SEM micrographs of N80 blends compatibilised with SMA28
Fig.3.13: Effect of SMA28 on the dispersed particle size of N80 blends
Fig.3.14: Effect of SMA28 on the domain distribution of N80 blends
Table 3.6: Effect of SMA28 on Ai and IPD of N80 blends
3.2.3. Compatibilisation efficiency- comparison.
Fig.3.15: Effect of compatibilisation on the domain distribution ofN80 blends
3.2.4. Phase coarsening (coalescence) under quiescent conditions
Fig.3.16: SEM micrographs showing the effect of annealing on thedispersed particle size of (a) uncompatibilised N80 blends (b) N80 blends with 2% SMA8 (c) N80 blends with 5%SEBS-g-MA (d) N80 blends with 0.5% SMA28
Table 3.7: Effect of annealing on the particle size of compatibilised anduncompatibilised N80 blends.
3.2.5. Comparison of the experimental compatibilisation data withtheory
Fig.3.17: Effect of compatibilisers on domain size reduction of N80blends (a) SMA8 (b) SEBS-g-MA (c) SMA28
Fig.3.18: Effect of compatibiliser concentration on the interfacial areaoccupied per molecule of the compatibiliser in N80 blends.
3.3. Conclusion
3.4. References
CHAPTER 4
4.1. Introduction
4.2. Results and Discussion
4.2.1. Uncompatibilised blends
4.2.2. Theoretical Modeling
4.2.3. Compatibilised blends
4.2.4. Mechanical performance- A comparison
4.2.5. Essential Work of Fracture Analysis (EWF)
4.3. Conclusion
4.4. References
CHAPTER 5
Dynamic Mechanical Properties
5.1. Introduction
5.2. Results and Discussion
Theoretical modelling of the dynamic mechanical properties
Viscoelastic properties of compatibilised blends
CONCLUSION
References:
CHAPTER 6
6.1. Introduction
6.2. Result and Discussion
6.2.1. Melting and crystallisation behaviour
6.2.2. Thermogravimetric analysis
6.3. Conclusion
6.4. References
CHAPTER 7
7.1. Introduction
7.2. Results and Discussion
7.2.1. Melt Viscosity of Binary Blends
7.2.3. Extrudate morphology of uncompatibilised blends
7.2.4. Effect of shear rate on extrudate morphology of compatibilised blends
7.3. Conclusion
7.4. References
CHAPTER 8
8.1. Introduction
8.2. Results and Discussion
8.2.1. FTIR-Spectroscopy
8.2.2. Solid state NMR spectroscopy
8.3. Conclusion
8.4. References
CHAPTER 9
9.1. Introduction
9.2. Results and Discussion
9.2.1. Effect of blend ratio
9.2.2. Effect of temperature on the sorption behaviour ofuncompatibilised blends
9.2.3. Effect of compatibilisation on transport properties
9.2.4. Effect of temperature on the sorption behaviour ofcompatibilised blends.
9.2.5. Mechanism of diffusion
9.2.6. Theoretical analysis of water sorption in uncompatibilised blends
9.3. Conclusion
9.4. References
CHAPTER 10
10.1. Introduction
10.2. Results and Discussion
10.2.1. Uncompatibilised blends
10.2.2. Compatibilised Blends
10.3. Conclusion
10.4. References
CHAPTER 11
11.1. Conclusions
11.2. Future Scope
References
GLOSSARY